Plaster Painting – Chippy Barnwood Paint Technique DIY – Furniture Painting Tutorial – No Milk Or Chalk Paint Needed!

Hello Friends! I’ve been getting lots of questions and requests for a tutorial on how I do my “faux” chippy barnwood paint technique on my pallet frames. Yes you heard me correctly- they aren’t real antiques or even real reclaimed barnwood! Shock, I know! But with three little ones, I am not wanting to risk lead paint exposure for the real deal. And while you know I am a sucker for milk and chalk paint, I am always trying new techniques to get the most authentic looking finishes on my furniture builds. So today I wanted to share my plaster painting technique, and how I get the chippy barnwood look on a DIY budget. No milk or chalk paint needed!

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

Disclaimer: There are affiliate links in this post, but I only share things I love and think you will too.

If you are wanting to see how I build my DIY pallet wood frames, you can check out the DIY in this post HERE.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

When I built these wood frames I automatically knew that I wanted the wood to steal the show, but I also wanted them to look like they had big solid sheets of paint still stuck on them. I really didn’t know how I could get this look with real paint… so after looking over all the supplies I had in my paint stash, it hit me to try using wall plaster. You know, the stuff you patch nail holes in your wall with? This stuff is super cheap, and worst case scenario I could always easily sand or wash it off if I didn’t like how it turned out.

I couldn’t believe how well it worked! So here’s application process below.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

First start off with your wood in the condition you want it to show through in. So if you want to stain it, do so before hand. I just used pallet wood, in it’s natural state.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

I have found that it helps to look at photos of authentic chippy paint pieces when you are doing this finish. Find one that you want your wood to look like, and try to mimic the way the paint flakes off.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

When applying the plaster, gently scrape it in one direction, and sort of swirl it so that it looks like big strips of paint about to chip and flake off.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

If you want there to be some heavy looking faking going on, splatter your plaster knife sporadically, sort of patting it along.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

And if you want lots of little chippiness on your barnwood, really splatter it on there, adding layer upon layer of plaster until you have a flaking milk paint look.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

I think the thing about this process vs something like milk paint is that you can literally slap it on raw wood and control the finish. Where as with milk paint, or even chalk paint, when adding on top of raw wood you have to seal it beforehand, or run the risk of your paint being soaked up and bonding to it permanently (which =’s no chipping…. waaaah!)

Since I work with a lot of raw wood, and build my own pieces instead of varnished furniture, this method works great to get that antique reclaimed wood look. And it’s super fast. Like it takes just a couple minutes from start to finish.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

I do recomend taking a step back every now and then while applying your paint to makes sure the DIY chippy barnwood paint is looking just right.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

Sometimes less is more… and sometimes you just need to go at it and pat it down for a super chippy look.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

So there you have it- that’s my plaster painting process for DIY chippy barnwood. Let me know if you try out this technique on your furniture. And just so I’m clear, this in no way replaces my absolute fan girl love of milk  and chalk paint! They will always have a special place in my heart.

Plaster Painting - Chippy Barnwood Paint Technique DIY - Furniture Painting Tutorial - No Milk Or Chalk Paint Needed!

In addition to these frames from my fall dining room tour (tour HERE, free printables HERE), I used this method of plaster painting on another very special piece that I built. I can’t wait to share that one with you all soon!

CHECK OUT THESE OTHER PAINTING TECHNIQUES:

White Washed Milk Paint Look Using Latex Paint  |   Bumpy Textured Paint Technique Using Saltwash + PaintLayering Chalk Paint Colors With Vaseline For A Chippy Look 

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  1. Tori says:

    Awesome! And soooo simple! Can’t wait to try this on some of my pieces 👍🏻

  2. Layla says:

    You are brilliant! I love your ideas!!!♥️

  3. Lindsey Paxton says:

    Hi,
    When I pull up this post on your plaster chippy barnwood paint/frame tutorial, the majority of the pictures do not load? I wanted to see the rest of the steps. I plan on trying this technique, I really like it.
    Also, on your small white frames with your free printables in them…what paint/stain medium did you use on those?

    Thanks

    • Hannah Hathaway says:

      Hi Lindsey, Sorry the photos didn’t load- they are gifs, so you may need to refresh your page & make sure you have a strong wifi connection for them to load. HERE is the link to the process I use on the white frames. Hope that helps!

  4. Gary says:

    Thanks for this. I scoured the ‘net looking for something I could use on a project, but nothing I found looked like genuine, authentic chipped paint off an old barn. Yours does!

  5. Did you put any kind of sealer or topcoat on afterwards? Thank you, I am trying to do this type of look with an old home-made pantry cupboard I picked up for cheap that is made out of plywood.

  6. jenny mucha says:

    Can you mix the plaster with paint so that it’s not white?

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